SJ-1200 Sand 3D Printer for Foundries

The SJ-1200 prints sand molds and cores directly from CAD data. With two job boxes and a 1,200 × 1,200 × 600 mm build volume, it accommodates individual molds, multiple cores, and mixed build layouts without conventional patterns or core boxes.

Print Sand Molds and Cores Directly from CAD

The SJ-1200 turns print-ready casting data into sand molds and cores without first making a physical pattern or core box. Design changes remain in the digital file, allowing foundries to move between prototypes, replacement parts, one-off castings, and repeat builds without remaking dedicated tooling.

CAD model compared with a black 3D-printed sand mold

Print-Ready CAD Data

SJ-1200

Sand Mold or Core

Build Capacity for Molds, Cores, and Mixed Layouts

The SJ-1200 provides a 1,200 × 1,200 × 600 mm build volume and uses two job boxes. Depending on part size and orientation, a job can contain a single mold or core, multiple smaller components, or a mixed layout.

Build Volume
1,200 × 1,200 × 600 mm
Job Box Configuration
Two Job Boxes
SJ-1200 nominal build volume Wireframe showing a 1,200 by 1,200 by 600 millimeter build volume. 1,200 mm 1,200 mm 600 mm
Nominal build volume for project-layout review

01

Single Mold or Core

Use the build for one larger sand component when its geometry and handling plan fit the available volume.

02

Multiple Components

Arrange several smaller molds or cores when spacing, removal access, and process compatibility allow.

03

Mixed Build Layout

Combine compatible sand components in one prepared job after engineering review of the complete arrangement.

SJ-1200 equipment layout drawing with two job boxes and material-handling system

Layer Thickness, Time per Full Layer, and Sand Part Accuracy

The SJ-1200 supports a 0.3–0.5 mm layer thickness range and uses a 4 × 1,024 printhead configuration to deposit binder across the prepared sand bed. Current specifications list 25 seconds per full layer and ±0.3 mm dimensional accuracy for printed sand molds and cores.

Layer Thickness
0.3–0.5 mm
Time per Full Layer*
25 sec
Printed Sand Part Dimensional Accuracy*
±0.3 mm
Printhead Configuration
4 × 1,024

Match Sand and Binder to the Casting Process

Current SJ-1200 specifications list silica sand, calcined sand, synthetic sand, and ceramic sand in the 50–200 mesh range, with a furan resin binder and hardener. The final material setup must be matched to the casting alloy, pouring temperature, surface requirements, gas evolution, strength, collapsibility, and the foundry’s process controls.

The system covers sand feeding, layer preparation, and controlled recovery of unbound sand. Reuse limits and fresh-sand additions must be validated for the selected sand, binder, and casting process.

Listed Sand Types
Silica / Calcined / Synthetic / Ceramic
Particle Size Range
50–200 mesh
Binder System
Furan Resin + Hardener

Material Handling Path

Fresh Sand Addition
Sand Feed
Layer Preparation
Printing
Unbound Sand CollectionControlled Return
Within the validated reuse limit

Return path shown for unbound process sand only.

Print Complex Sand Molds and Cores with Fewer Tooling Constraints

Layer-by-layer printing allows the SJ-1200 to produce internal passages, undercuts, negative draft, and integrated core features without the same pattern-withdrawal and core-box-release constraints as conventional tooling. For suitable designs, multiple core segments can be evaluated for consolidation into fewer printed cores, reducing the number of assembly interfaces.

Complex printed sand core with internal passages

  1. 01
    Internal Passages

    Channels and cavities that are difficult to form with conventional tooling.

  2. 02
    Undercuts & Negative Draft

    Fewer restrictions from pattern withdrawal and core-box release.

  3. 03
    Core Consolidation

    Evaluate whether multiple segments can become fewer printed cores.

  4. 04
    Part Identification

    Add project or component markings where casting requirements allow.

Sand 3D Printing for Automotive and Industrial Castings

Foundries can evaluate the SJ-1200 for sand molds and cores used in automotive, pump and valve, heavy equipment, marine, and other industrial casting programs. Suitability depends on part geometry, build layout, the sand and binder system, alloy, pouring conditions, and required casting quality.

These are application areas for engineering review—not claims of completed SJ-1200 projects.

Automotive & EV Castings

Molds and cores for motor housings, transmission housings, manifolds, and prototype powertrain castings.

Pumps, Valves & Impellers

Molds and cores for pump housings, valve bodies, volutes, impellers, and complex flow passages.

Heavy Equipment & General Industry

Molds and cores for machinery housings, equipment components, and low-volume replacement castings.

Marine & Specialized Castings

Project-specific molds and cores for marine components and other specialized castings.

Connect the SJ-1200 to Your Foundry Workflow

The SJ-1200 fits into a broader foundry workflow rather than replacing it. Casting-data review and build preparation come before printing; sand removal, mold or core preparation, pouring, shakeout, inspection, and finishing follow according to the validated casting process.

Digital Preparation

01

Review Casting Data

Check orientation, shrinkage allowance, core strategy, gating, venting, and machining allowance.

02

Prepare and Nest the Build

Use Wukong software to slice the file, set print parameters, and nest compatible molds or cores within the build volume.

Printing & Part Removal

03

Prepare Sand and Print

Prepare each sand layer and print from the sliced build data.

04

Remove Unbound Sand

Recover unbound sand and remove the printed molds or cores using the approved handling method.

Foundry Operations

05

Complete Foundry Preparation

Complete any required curing, coating, assembly, gating, and inspection.

06

Pour, Shake Out and Finish

Pour the validated alloy, then cool, shake out, inspect, and finish the casting.

SJ-1200 Technical Specifications

Review the current SJ-1200 specifications below. Final system scope, utilities, site requirements, and service terms are confirmed for the quoted configuration and destination market.

Printing and Build

Product Model
Cprint 3D SJ-1200
Primary Output
Foundry sand molds and cores
Job Box Configuration
Two job boxes
Build Volume
1,200 × 1,200 × 600 mm
Layer Thickness
0.3–0.5 mm
Time per Full Layer*
25 sec
Printed Sand Part Dimensional Accuracy*
±0.3 mm
Printhead Configuration
4 × 1,024

Materials and Software

Listed Sand Types
Silica / Calcined / Synthetic / Ceramic
Particle Size Range
50–200 mesh
Binder System
Furan Resin + Hardener
Build Preparation Software
Wukong Slicing, Nesting and Build Preparation Software
Control Operating System
Windows 10 or later

Machine and Utilities

Equipment Dimensions
9 × 3.1 × 2.9 m
Equipment Weight
13 t
Rated Power
30 kW
Power Supply
380 V

Performance note: Performance figures apply only under qualified process and measurement conditions.

Supply note: Final system dimensions, weight, power demand, and electrical configuration must be confirmed for the quoted supply scope and destination market.

Project-Specific Site and Service Requirements

Site requirements, electrical configuration, shipping access, installation, training, warranty, spare parts, and support terms are project-specific. They are confirmed in the technical and commercial proposal for the destination market.

Site Planning

Shipping access / Floor loading and point loads / Service clearance / Compressed air / Ventilation and dust collection / Ambient conditions / Material-handling areas

Electrical Review

Phase / Frequency / Current / Transformer requirements / Destination-market compliance

Project Scope

Shipping split / Installation / Commissioning / Training / Warranty / Spare parts / On-site or remote support

Final installation planning must use the project-specific site-requirements package—not the webpage alone.

Frequently Asked Questions About the SJ-1200 Sand 3D Printer

Find concise answers about SJ-1200 output, build capacity, materials, full-layer time, sand-part accuracy, unbound-sand reuse, site planning, and project pricing.

The SJ-1200 prints foundry sand molds and cores from prepared digital casting data. These printed sand components continue into the foundry’s coating, assembly, pouring, shakeout, and finishing operations; the machine does not directly print the final metal casting.

The specified build volume is 1,200 × 1,200 × 600 mm, and the system uses two job boxes. Usable capacity for a particular job depends on geometry, orientation, spacing, sand-removal access, lifting points, and safe part removal.

Current specifications list silica, calcined, synthetic, and ceramic sands in a 50–200 mesh range, with a furan resin binder and hardener. Material compatibility and the production recipe must be validated for the selected alloy and casting process.

Current specifications list 25 seconds per full layer. Total build time depends on part height, layer thickness, sand and binder settings, geometry, build preparation, machine condition, and the qualified production profile. A job-specific estimate requires review of the CAD data.

The specified dimensional accuracy for printed sand molds and cores is ±0.3 mm under the applicable process and measurement conditions. Final casting tolerance is a separate result influenced by mold and core assembly, alloy shrinkage, pouring, cooling, heat treatment, and machining.

Unbound sand can be collected for controlled return to the material workflow. The allowable reused fraction, fresh-sand addition, and quality-control method must be validated for the selected sand, binder, and casting process. This does not imply complete recovery or eliminate process waste.

Provide the destination country, available electrical service, compressed air, ventilation and dust-collection conditions, access route, floor information, and planned material-handling area. Final requirements are issued in the project-specific site-planning package.

Pricing depends on the destination market, system configuration, material package, installation, training, and service scope. Submit the casting application, CAD file or drawing, production requirements, plant utilities, and requested delivery scope for a project-specific quotation.

Send Your CAD File for an SJ-1200 Project Review

Share your 3D model or drawing, mold or core dimensions, casting alloy, material preferences, production volume, destination, and available plant utilities. These inputs allow Cprint 3D to review printability, build arrangement, material requirements, site conditions, and the appropriate system scope.

Information That Helps Us Review Your Project

  • 3D model or drawing
  • Maximum mold or core dimensions
  • Casting application and target alloy
  • Preferred sand, particle size, and binder
  • Target sand-part and final casting tolerances
  • Required quantity or production volume
  • Destination country and plant utilities
  • Sample, site-planning, or quotation request

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